1. What is the temperature range of Thermocol (Expanded Polystyrene) as an organic insulation material?
Explanation: The correct answer is A) -40°C to +80°C. Thermocol is suitable for cold insulation for piping and cold storage construction.
2. What is the density range of Poly Urethane Foam (PUF) as an organic insulation material?
Explanation: The correct answer is B) 30-60 kg/m³. Poly Urethane Foam (PUF) is used for thermal insulation for walls, roofs, and appliances.
3. Which organic insulation material is susceptible to degradation from moisture and ultraviolet radiation?
Explanation: The correct answer is A) Thermocol (Expanded Polystyrene). It can be susceptible to degradation from moisture and ultraviolet radiation.
4. What is the temperature range of Expanded nitrile rubber as an organic insulation material?
Explanation: The correct answer is A) -40°C to +80°C. Expanded nitrile rubber is used for ducting insulation in air conditioning and refrigeration pipework.
5. What is the density range of Rock mineral wool as an organic insulation material?
Explanation: The correct answer is D) 64-128 kg/m³. Rock mineral wool is used for thermal insulation in walls, roofs, and industrial applications.
6. What is the thermal conductivity of Calcium Silicate at 200°C?
Explanation: The correct answer is C) 0.07 W/m·K. Calcium Silicate is suitable for industrial process plant piping where high service temperature and compressive strength are needed.
7. What is the primary factor to consider when choosing insulation material for those concerned about sustainability?
Explanation: The correct answer is D) The environmental impact. Consideration for sustainability involves evaluating the environmental impact of the insulation material.
Short Article on Insulation Materials
Insulation Materials
Organic insulation
Organic insulation materials are derived from hydrocarbon polymers and are typically lightweight, flexible, and easy to install. They offer good thermal insulation properties and are generally less expensive than inorganic insulation materials. However, organic insulation materials are also more flammable and can be susceptible to degradation from moisture and ultraviolet radiation.
- Thermocol (Expanded Polystyrene):
- Temperature range: -40°C to +80°C
- Thermal conductivity: 0.029 W/m·K
- Density: 15-30 kg/m³
- Applications: Cold insulation for piping and cold storage construction, packaging
- Poly Urethane Form (PUF):
- Temperature range: -40°C to +120°C
- Thermal conductivity: 0.020 W/m·K
- Density: 30-60 kg/m³
- Applications: Thermal insulation for walls, roofs, and appliances, spray foam insulation
Inorganic insulation
Inorganic insulation materials are derived from mineral or synthetic fibers and are typically more durable and fire-resistant than organic insulation materials. They offer good thermal insulation properties and are less susceptible to degradation from moisture and ultraviolet radiation. However, inorganic insulation materials are also generally more expensive and heavier than organic insulation materials.
- Calcium Silicate:
- Temperature range: 40°C to 950°C
- Thermal conductivity: 0.07 W/m·K (at 200°C)
- Density: 260 kg/m³
- Applications: Industrial process plant piping where high service temperature and compressive strength are needed
- Mineral wool:
- Temperature range: -10°C to 500°C
- Thermal conductivity: 0.039 W/m·K
- Density: 48-144 kg/m³
- Applications: Thermal and acoustic insulation for heating and chilling system pipelines, fireproofing
- Expanded nitrile rubber:
- Temperature range: -40°C to +80°C
- Thermal conductivity: 0.035 W/m·K
- Density: 150-250 kg/m³
- Applications: Ducting insulation for air conditioning, condensation control in refrigeration pipework
- Rock mineral wool:
- Temperature range: -40°C to 800°C
- Thermal conductivity: 0.039 W/m·K
- Density: 64-128 kg/m³
- Applications: Thermal insulation for walls, roofs, and industrial applications, fireproofing
Other factors to consider when choosing insulation material:
- The R-value of the insulation material, which is a measure of its thermal resistance. The higher the R-value, the better the insulation.
- The fire resistance of the insulation material, which is important for applications where fire safety is a concern.
- The moisture resistance of the insulation material, which is important for applications where moisture is a concern.
- The environmental impact of the insulation material, which is important for those who are concerned about sustainability.
Thermal Conductivities (Hot Insulation):
Mean Temperature (°C) | Calcium Silicate | Resin Bonded Mineral Wool | Ceramic Fiber Blankets |
---|---|---|---|
100 | – | 0.04 | – |
200 | 0.07 | 0.06 | 0.06 |
300 | 0.08 | 0.08 | 0.07 |
400 | 0.08 | 0.11 | 0.09 |
700 | – | – | 0.17 |
1000 | – | – | 0.26 |
Specific Thermal Conductivity of Materials (Cold Insulation):
Materials | Thermal Conductivity (W/m-°C) |
---|---|
Mineral or Glass Fiber Blanket Board | 0.039 |
Cellular Glass | 0.058 |
Cork Board | 0.043 |
Glass Fiber | 0.036 |
Expanded Polystyrene (Smooth) | 0.029 |
Expanded Polystyrene (Cut Cell) | 0.036 |
Expanded Polyurethane | 0.017 |
Phenotherm (Trade Name) | 0.018 |
Loose Fill | |
– Paper or Wood Pulp | 0.039 |
– Sawdust or Shavings | 0.065 |
Minerals Wool (Rock, Glass, Slag) | 0.039 |
Wood Fiber (Soft) | 0.043 |
Additional Information:
- Specific heat (kJ/kg/°C) at different temperatures.
- Service temperature and density for each material.
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